Profile

Indian Boiler Regulatory Act (IBR) Certificate

We are a proud holder of IBR certificate since december 2007. This certificate governs the manufacture, installation, operation and maintenance of Steam Boilers. Under Indian Boilers Act - 1923, Indian Boilers Regulation - 1950 has been framed. This Regulation deals with the materials, procedure & inspection techniques to be adopted for the manufacture of boilers & boiler mountings & fittings.

Specifications and Quality Plans are drawn up for every product to the full satisfaction of the customer; including the provision and acceptance of a fully dimensioned engineering drawing, specification of the material, mechanical properties, machining allowances, quality standards relating to casting integrity, surface finish and tests to be conducted.

With our ISO approved certification we have made ourselves prove that we not only emphasise on quality of what we produce but also follow all the set guidelines in delivering the qualitative product range.

We manufacture a wide assortment of precision engineered and corrosion resistance casting products that are easy to install. Our wide range includes:

• Pump Castings
• Strainer Castings
• Engineer Castings
• Ball Valve Castings
• Gate Valve Castings
• Globe Valve Castings
• Non Return Valve Castings

Along with the above mentioned products we also offer our technological expertise and consultancy to our client in order to support their product development programs.

Relying on our sturdy services we have been able to develop our range of Industrial Castings in compliance with the set industry norms. Thiis helps us to cater to the requirements of numerous industries such as:

• Railways
• Automobiles
• Machine tool industry
• Air compressors industry
• Power transmission industry
• Water & slurry pumps industry
• Valves & pipe fittings manufacturers
• Food processing machines manufacturers

Full satisfaction of the customer is our motto that includes the provision and acceptance of a fully dimensioned engineering drawing, specification of the material, mechanical properties, machining allowances and quality standards relating to casting integrity, surface finish and tests to be conducted.

The making of a steel casting is a long and complex process. A large investment in capital equipment is required for the melting of steel. Manufacturing of cores and moulds and the cleaning and heat treating of castings involves our indepth competencies. As castings are removed from the shakeout they are sent to the cleaning room where they are finished to the customer's specifications. Processing in the cleaning room includes shot blasting, welding, heat treating and inspection.

We have our in-house testing facilities like Spectrometer, Tensile testing machine, Hardness testing machine and Impact testing machine and also shot blasting and heat treatment furnace is available

Core making Unit Overview: Cores are most commonly used as inserts in moulds to form design features which would be difficult or impossible to produce by direct moulding. The main function of cores is to provide the means of forming the main internal cavities in a casting.

Moulding Unit are provided with excellent surface finish and high dimensional accuracy is achieved using the carbon dioxide moulding process. Mostly two part pattern is used to produce the bottom and top halves of moulding box.

Melting: Two shells of medium frequency are used for induction melting furnaces of electro herm supply molten metal.

Fettling Shot Blasting: Following the removal of runners and feeders, casting go into the fettling process to be free from any flashes, burrs, sand residues and in house shot blasted in order to achieve high quality surface finish.

Heat Treatment: A boogie hearth type heat treatment furnace facilitates annealing, normalizing or stress relieving of casting that require heat treatment.

We understand the importance of our success rely to our team of dedicated and competent work force who work in close coordination with our clients so as to provide them with the castings of their requirements. Our team of professionals includes

• Engineers
• Technicians
• Sales personnel
• Quality controllers

With our intensive and passionate dedication for work we have carved a niche for ourselves in this field. We are among our clients’ best options because of our following services:

• Bulk Orders
• Timely Delivery
• Easy Installable Tools
• Cost Effective Solution
• Corrosion Resistant Products